When PSE&G needed 2.2 miles of pipeline integrity verified, they turned to Pipetel for their inspection. With more than 50% of their pipeline in the area unsuitable for conventional inspection, the customer wanted a solution that eventually could scale. Using our EXPLORER iLi 20/26, we were able to complete the inspection with no disruption to gas services while crossing challenging landscape and the Hackensack river.
PSE&G – Pig in a pipeline: New robot roots out trouble before it happens
By Karen A. Johnson – This article has been approved for reproduction by PSE&G
For years, utilities like PSE&G have used equipment called “pigs” to inspect the inside of gas pipes for corrosion, damage by excavators and other signs of trouble that could cause leaks and, in extreme cases, explosions like the one that rocked San Bruno, California, in 2010.
A pipeline pig, which is said to make a squealing noise as it moves through the pipe, normally is propelled by the speed of the gas flowing through the transmission main, while sensors measure corrosion and any thinning of the pipe wall.
“PSE&G maintains about 61 miles of gas transmission pipelines that serve our system ,” said George Ragula, distribution technical leader – gas asset strategy. “In about 30 of those miles, we are unable to use a standard pig because the flow of gas is too low to propel it. We need a more advanced way to perform inspections of these pipes to meet federal safety guidelines.”
Working through NYSEARCH, a project management organization leading a research and development consortium, PSE&G and other utilities funded development of a new robotic “smart” pig called Explorer – a self-propelled, more flexible piece of equipment that can easily navigate a pipeline’s twists and turns. Manufactured and operated by Pipetel, the robot also can provide lots of detailed information about the pipe’s condition.
“PSE&G is the first utility in New Jersey to use this new robot, which recently inspected 2.2 miles of pipeline between Jersey City and Kearny, including under Newark Bay,” Ragula said. “Thankfully, the robot didn’t detect any immediate issues with the pipe, which was installed 40 years ago.”
Ragula said PSE&G will use the more advanced pipeline pig to inspect most of its 30 miles of transmission pipes in the future. “Because it provides measurable data, this new robot will help PSE&G ensure that its infrastructure is as safe and reliable as it can be,” he said.